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400UPJGv1 Grinding Machine

ultra precision jigs grinder

Introducing our next generation jig grinding center with accuracies and repeatability beyond what is available from any other system. Built upon many proven principles used in our leading single point diamond turning systems, the 400UPJG was engineered and constructed to achieve true ultra-precision sub-micron tolerances. It offers both high productivity and advanced operating simplicity.

NanoSMART® Interactive HMI Control System

The system is powered by a high speed 64 bit Delta Tau PowerPMAC motion controller and a touch / swipe gesture "smart" screen display. Our exlusive HMI software, NanoSMART, consists of three customizable 22" wide screens that are accessible by swiping left or right from the main screen, keeping all the information you need at your finger tips. The customization capability allows the user to now manage their programming and monitoring preferences while a fully integrated jig-grinding cycle routine mimics the operation of traditional jig-grinders. Our proprietary software and control system boasts a 10 nanometer (0.00001mm) programming resolution with a 1.0 nanometer (0.000001mm) feedback resolution.

Product description

Mechanical Design Strengths

The machine features our latest advancements in "precision engineered" designs and components. These include ultra stiff oil hydrostatic bearing slide ways and state-of-the-art dual “iron-less” linear motor drives which eliminate any backlash or hysteresis in the axis motion. The base is designed for high damping, thermal compatibility with the slide components and for long life corrosion resistance against cutting fluids. It has been engineered as a single monolithic structure with an enclosed bridge to provide maximum structural stiffness both statically and dynamically in order to optimize complex roughing and finishing operations while achieving a much higher geometric accuracy.


 

Technical specifications

System Configuration
Ultra-precision four axis jig grinding machining center X, Y, Z, W
Slide type Fully constrained oil hydrostatic box style
Slide drive (X,Y,Z) Dual iron-less linear motors
Slide drive (W / reciprocation axis) Precision ball screw
Feedback resolution 0.000001mm
Tool interface HSK-E25
Capacity
Maximum workpiece dimension 400 mm x 400 mm (15.75 in. x 15.75 in.)
Maximum weight 250 kg (550 lbs.)
Table surface configuration T-Slots -10-H2 & M8 Tapped Holes
X-axis travel (cross axis) 1000 mm (39.4 in.)
Y-axis travel (machine table) 400 mm (15.75 in.)
Z-axis travel 250 mm (9.8 in.)
W-axis travel (reciprocation axis) 90 mm (3.5 in.)
Distance from table surface to spindle gauge-line 150 – 400 mm (5.9 in. – 15.75 in.)
Speeds and Feeds
Vmax X & Y 6000 mm/min (236 in/min)
Vmax Z 4500 mm/min (177 in/min)
Vmax W 16000 mm/min (630 in/min)
Spindle speed 0 - 60,000 rpm

Key features

•Hole Roundness ≤ 0.5μm
•Hole Positioning Accuracy Within ± 0.5μm over 100mm
•Ultra-Stiff Oil Hydrostatic Slideways with Dual Iron-less Linear Motor Drives
•1 Nanometer Linear Feedback Resolution
•Delta Tau Power PMAC Real-time 64-bit Motion Controller with 20,000 block lookahead for advanced trajectory calculations
•NanoSMART® - Touch / Swipe Gesture Based Interactive HMI
•Major Options: 30 Station Automatic Tool Changer •High Speed Dressing Spindle •AutomatedWheel Dia. & Length Measuring System (Autosize)  •Automated Process Optimization (Autogrind)•3D Touch Probe for In-Situ Part Measurement  •Temperature Controlled Flood Coolant •Mist Extraction System
 

  • Aerospace
  • Automotive
  • Die & Mould
  • Electronics
  • Machinery & Manufacturing
  • Medical
  • Mining & Minerals
  • Oil & Gas
  • Semiconductor, Solar & Electronics
  • Shipbuilding

Contact Us

Beijing
26th Floor, West Tower, Hanwei Plaza
No.7 Guanghua Road, Chaoyang District, Beijing
TEL: 010-6561 3988
FAX: 010-6561 0278
http://dksh-machinery.com
Shanghai
Room Unit 605-607, Build 2, Xinglian Building,
No.1535 Hongmei Road, Xuhui District, Shanghai
TEL: 021-5383 8811
FAX: 021-3367 8466
http://dksh-machinery.com
Chengdu
Room 802, 8/F, Tower 1, Central Plaza
No.8 Shuncheng Street, Chengdu
TEL: 028-8676 1111
FAX: 028-8676 1122
http://dksh-machinery.com
Guangzhou
Room 1213-1215, 12/F Jie Tai Plaza,
218-222 Zhongshan Road ,Guangzhou
TEL: 020-8132 0662
FAX: 020-8132 0663
http://dksh-machinery.com
Xi'an
B-4-H, K.I.Tower,
No.1 Xihuamen, Xi'an
TEL: 029-8833 7412
FAX: 029-8833 7415
http://dksh-machinery.com
Hongkong
23/F, Tower A, Southmark,
11 Yip Hing Street, Wong Chuk Hang, Hong Kong
TEL: 00852-2880 9808
FAX: 00852-2369 1042
http://dksh-machinery.com
Moore Nanotechnology Systems, LLCMoore Nanotechnology Systems, LLC was established in October 1997 as a stand alone subsidiary of the Moore Tool Company. Our initial vision remains in the continual development of state-of-the-art ultra-precision manufacturing systems and processes for the production of advanced optics — primarily for the consumer electronics, defense, aerospace, lighting, medical, and automotive sectors.
[moore, Nanotech, 400UPJGv1, Ultra, precision, Aspheric, Grinding, Machine]