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250UPL 450UPL machining machine tools

250UPL Compact diamond turning lathe

Simple to use and engineered for high productivity. Our latest generation of the most user friendly and compact ultra-precision CNC diamond turning lathe. Used for the rapid production of spherical & aspheric optical lenses, mirrors, mold inserts, freeform optics, and even mechanical components. If your application fits within a 350mm diameter window (with optional riser package), this machine may be the ideal solution for your ultra precision needs. Achieves both sub-nanometer level surface finishes and sub-micron form accuracies directly off the machine in a wide variety of materials.

450UPL Midsize Diamond Turning Lathe.

Only Nanotech offers a proven and established midsize ultra precision system. The 450UPLv2 is comfortably suitable for both single point diamond turning and deterministic micro-grinding of optical elements. Applications examples include the manufacture of components used in a wide variety of markets such as electro-optics, aerospace, defense, consumer electronics, bearing, and computer industries. As an ideal midsize option for our customers, the standard configuration of this popular machine model yields a 450mm diameter swing capacity, but increased swing capabilities are readily available upon request.

Product description

Optional C Rotary with Linear Y or Rotary B Axis

Expansion of the basic 2-axis system is simple.  One can have up to 4 axes of continuous path motion via the addition of C & B or C & Y. The C-axis motion control of the work spindle enables toric, biconic, and other freeform surfaces to be machined "on-axis" via our Slow Slide Servo (S3) process. Our Air Bearing Rotary B or removable Oil Hydrostatic Vertical Linear Y-axis can be configured independently on the Z-axis carriage for future added flexibility.

Exclusive "Impact Resistant" Air Bearing Work Spindle


This ideal center mounted thrust plate design, engineered for both heavy loads and high throughput applications, includes the exclusive added durability benefits of Porous Graphite.  Guaranteed motion accuracies of less than 12.5 nanometers throughout its 10,000 rpm speed range with total liquid cooling for long term thermal stability.

Technical specifications

General Description
System Configuration Ultra-Precision two, three, or four axis CNC contouring machine with “T” axis orientation.
Workpiece Capacity 250UPL:300mm diameter x 200mm long (150mm diameter swing capability over the optional rotary B-Axis)
450UPL:450mm diameter x 300mm long - (200mm diameter swing capability over the optional rotary B-Axis)
Base Structure 250UPL:Natural Black Granite with integral slide channels and protective stainless steel apron
450UPL:Monolithic composite epoxy-granite, with integral coolant troughs and embedded carbon fiber reinforcement
Vibration Isolation Optimally located air isolation system. Optional Shear Damped air isolation system with Self Leveling
Control System Delta Tau 1GHz PowerPMAC Embedded Real-time 64-bit Linux Motion Controller with Nanotech’s NEW Windows 7 based HMI with a Touch / Swipe Gesture Interactive display.
Programming Resolution 0.01 nanometer linear / 0.0000001º rotary
Workholding Spindle Heavy Duty (Standard)
Type Exclusive HD impact resistant graphite air bearing with center mounted thrust face
Liquid Cooling (optional) To maintain thermal stability and tool center repeatability, a closed loop chiller provides recirculating temperature controlled water to cooling channels located around the motor and bearing journals of the air bearing spindle. The chiller has an integral PID controller which maintains temperature control to  0.5F.
Speed Range 50 to 10,000 rpm, bi-directional
Swing Capacity 250UPLV2:300mm 450UPLV2:450mm

*For more data, please contact us

Available models

Mechanical Design Strengths

The upper enclosure is engineered to overlap the inner protective stainless steel apron of the system keeping all swarf / coolant within the desired machining area.  Large dual sliding doors allow easy access to the entire work area. Both sliding doors overlap when closed and then simply slide to a "full open" position for easy cleaning / maintenance of the machine's entire interior.

The 250UPLv2 has a natural granite base structure with passive air isolation system. High stiffness and low profile "box-way" style oil hydrostatic slide ways with linear motor drives are engineered into a low center of gravity framework for maximum mechanical stability.

Mechanical Design Strengths


The system was developed with the latest "precision engineered" designs and components, including high stiffness oil hydrostatic bearing slide ways, and state-of-the-art linear motor drives with sinusoidal drive amplifiers.

Key features

· Impact Resistant Porous Graphite Air Bearing Work Spindle with less than 12.5nm motion error throughout entire speed range and 0.01 arc second C-axis resolution.

· Industry leading 8 picometer linear feedback resolution.

· Delta Tau Power PMAC Real-time 64-bit Motion Controller with 40,000 block lookahead for advanced trajectory calculations.

· Dedicated Ethernet / LAN connection allows real-time monitoring and control of the machine by the factory (or the customer) to remotely evaluate all control functions for instantaneous diagnosis and troubleshooting of any control or programming problems.

· NanoSMART - Industry’s First Touch / Swipe Gesture Based Interactive HMI with numerous new value added features including ability to process up to 5GB program file sizes.

Featuring a high speed 64 bit Delta Tau PowerPMAC, this motion controller is the industry's first touch / swipe gesture "smart" screen display.  Three customizable 22" wide screens are accessible by swiping left or right from the main screen. Now you have the option to easily create and save your own custom user friendly interface screens to satisfy a particular individual's preference or a specific application.  5GB program file sizes, 4X faster processing speeds, remote diagnostics and an industry leading 8 picometer feedback resolution combine to make the new Nanotech 450UPLv2 the most operator friendly high performance mid-size diamond turning system available.

  • Aerospace
  • Automotive
  • Die & Mould
  • Electronics
  • Machinery & Manufacturing
  • Medical
  • Mining & Minerals
  • Oil & Gas
  • Semiconductor, Solar & Electronics
  • Shipbuilding

Contact Us

Beijing
26th Floor, West Tower, Hanwei Plaza
No.7 Guanghua Road, Chaoyang District, Beijing
TEL: 010-6561 3988
FAX: 010-6561 0278
http://dksh-machinery.com
Shanghai
Room Unit 605-607, Build 2, Xinglian Building,
No.1535 Hongmei Road, Xuhui District, Shanghai
TEL: 021-5383 8811
FAX: 021-3367 8466
http://dksh-machinery.com
Chengdu
Room 802, 8/F, Tower 1, Central Plaza
No.8 Shuncheng Street, Chengdu
TEL: 028-8676 1111
FAX: 028-8676 1122
http://dksh-machinery.com
Guangzhou
Room 1213-1215, 12/F Jie Tai Plaza,
218-222 Zhongshan Road ,Guangzhou
TEL: 020-8132 0662
FAX: 020-8132 0663
http://dksh-machinery.com
Xi'an
B-4-H, K.I.Tower,
No.1 Xihuamen, Xi'an
TEL: 029-8833 7412
FAX: 029-8833 7415
http://dksh-machinery.com
Hongkong
23/F, Tower A, Southmark,
11 Yip Hing Street, Wong Chuk Hang, Hong Kong
TEL: 00852-2880 9808
FAX: 00852-2369 1042
http://dksh-machinery.com
Moore Nanotechnology Systems, LLCMoore Nanotechnology Systems, LLC was established in October 1997 as a stand alone subsidiary of the Moore Tool Company. Our initial vision remains in the continual development of state-of-the-art ultra-precision manufacturing systems and processes for the production of advanced optics — primarily for the consumer electronics, defense, aerospace, lighting, medical, and automotive sectors.
[moore, nanotechnology, nano, 250upl, 450upl, 250, 450, Ultra, precision, machining, machine, tools]