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Robust, Reliable, Real-Time Particle Sizing

Malvern Insitec systems deliver the online continuous particle size analysis needed for efficient, cost-effective monitoring and control of industrial processes. Suitable for the widest variety of process streams from dry powders to hot sticky slurries, sprays and emulsions, whether milligrams of material or hundreds of tonnes per hour. Insitec systems measure particles in the size range 0.1 micron to 2.5 mm.

For applications about Malvern Insitec range, click here

DKSH is the exclusive distributor in Cambodia, Indonesia, Laos, Malaysia, Myanmar, Philippines, Singapore, Taiwan, Thailand and Vietnam.

Technical Specifications

Measurement type Particle size
Measurement range 0.1 to 2500 µm
Measurement principle Laser diffraction
Optical model Mie theory
Accuracy ±2% on Dv(50)
Power 100 / 240 V
Enclosure rating IP65
Operating platforms 10 bar (g)
Operating temperature 10°C to 70°C
Operating Humidity 35% to 80%
Available models
DKSH-Malvern-Insitec-Dry

Engineered to withstand the rigors of the process environment, Insitec Dry particle size analyzers use laser diffraction technology to measure particles in the size range 0.1 to 2500 µm. Insitec Dry can be configured to suit practically every dry particulate process, delivering real-time monitoring and control 24/7, with options for:
 

  • Dust zoned hazardous environments
  • Gas or dust zoned hazardous environments
  • Mobile application
  • Abrasive materials
  • Pharmaceutical processes
DKSH-Malvern-Insitec-Wet

Engineered to withstand the rigors of the process environment, Insitec Wet particle size analyzers use laser diffraction technology to measure particles in the size range 0.1 to 2500 µm in emulsions, suspensions and slurries. Insitec Wet can be configured to suit practically every wet particulate process, delivering real-time monitoring and control 24/7, with options for:
 

  • Gas or dust zoned hazardous environments
  • Fully automated concentration control
  • Pharmaceutical processes
  • Customized Configuration
  • Partnered Solutions
DKSH-Malvern-Insitec-Spray

Engineered to withstand the rigors of the process environment, Insitec Spray uses laser diffraction technology to measure droplets and dry particles from 0.1 µm to 2500 µm. Capable of measuring even highly concentrated sprays and aerosols, Insitec Spray delivers real-time monitoring and control, 24/7. Flexible configuration simplifies installation on the process with options for:
 

  • Fully customized configuration
  • Powder streams
  • Pharmaceutical processes
  • Base model hardware manufactured to GAMP5 standards and compatible with CIP/SIP requirements to meet specific manufacturing specifications

  • Easy to use software and fully automated operation to minimize training requirements and release operator time

  • Integration with existing control platforms to simplify development of automated control protocols

  • High reliability of >95% with little downtime, minimal maintenance and maximum ROI

  • Aerospace
  • Agriculture
  • Automotive
  • Biopharmaceutical and Biotechnology
  • Chemical
  • Construction
  • Cosmetics & Personal Care
  • Defense
  • Die & Mould
  • Education & Academics
  • Electronics
  • Energy
  • Environmental
  • Food & Beverage
  • Luxury
  • Machinery & Manufacturing
  • Medical
  • Mining & Minerals
  • Oil & Gas
  • Optical
  • Paper & Wood
  • Pharmaceutical
  • Polymers, Plastics and Rubbers
  • Powders & Pigments / Coating
  • Railway
  • Semiconductor, Solar & Electronics
  • Service
  • Textile
  • Wholesale & Retail

Insitec: on-line particle size analysis for automated milling control

This video shows how Malvern Instruments Insitec particle size analyzer is used to control and automate a milling process. Real-time measurement of particle size distribution (PSD) is used as a feedback for controlling raw material feed rate.

  • Cambodia
  • Indonesia
  • Laos
  • Malaysia
  • Myanmar
  • Philippines
  • Singapore
  • Thailand
  • Vietnam
Malvern Instruments LimitedMalvern systems are used to measure particle size, particle shape, zeta potential, protein charge, molecular weight, mass, size and conformation, microcalorimetry, rheological properties and for chemical identification, advancing the understanding of dispersed systems across many different industries and applications.
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