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QATM’s floor-standing wet abrasive cut-off machines are robust, powerful tools for cutting complex components and large metal pieces. These cutting machines are suitable for industrial applications and next to different sizes offer different degrees of automation with cutting in up to five axes with the cutting robot Brillant 3D.

Available models

Technical specifications
Cutting wheel
up to Ø 432 mm/17"
Max. cutting capacity
Ø 190 mm
Wheel flange size
Ø 32/40 mm
X-axis automatic
420 mm
Y-axis automatic
280 mm
Z-axis automatic
200 mm
D-axis
+/- 90°
E-axis
+/- 100°
Precision Z-axis
0.1 mm
Table WxD
550 x 500 mm, stainless
T-slot
12 mm
Speed
variable 1000-2800 /1000-2400 rpm
Connection power
30 KVA
Drive power (main drive)
15 kW, S1 operation
W x H x D
1300 x 1820 x 1250 mm
Weight
~ 1000 kg (depends on equipment)

The new Brillant 3D is equipped with 5 axis (X-, Y-, Z-, D-, E-axis). This allows positioning and cutting of the sample in nearly all arbitrary positions to the cut-off wheel.

The device has all the characteristics of the Brillant 275 universal wet-cutting machine and meets high demands on space and cutting operations with its innovative concept. The automatic horizontal table (X-axis) and cutting wheel movement (Y-axis) can reach up to 80 mm/sec. through highly dynamic axis drive in rapid run.

Key features

  • Cuts in different positions automatically without re-clamping
  • No expensive instructions needed for taking out samples
  • Precise positioning of cuts
  • Reduction of clamping tools
  • Minimization of cutting errors
  • Full automation
  • Time saving
Technical specifications
Cutting wheel
up to Ø 400 mm/16"
Max. cutting capacity
Ø 150 mm
Wheel flange size
Ø 32 mm
Y-axis manual
170 mm
X-axis manual
345 mm
Table WxD (Z-axis fixed, not adjustable)
550 x 375 mm, stainless
Table WxD (manual/automatic)
420 x 375 mm, stainless
T-slot
12 mm
Connection power (fixed speed/variable speed)
12 kVA
Drive power (main drive)
7-8 kW S1
W x H x D
1100 x 1600 x 930 mm
Weight
~ 450 kg

The universal wet abrasive cut-off machine Brillant 255 with manual travel and fine dynamic cutting allows precise, soft touch cutting with 2 axes in arbitrary directions (Y/X axis) and can be equipped with a manual Z-axis for parallel serial cuts (option).

Side openings allow cutting continuous long parts in the spacious cutting chamber of this solid and powder-coatedaluminium construction. Complex geometric shaped samples can be fixed securely on the T-slot table using our reliable clamping systems. The vibration reducing design of the cutting arm allows a low noise cutting process.

Our approved LED cutting chamber illumination is energy saving, damage resistant and guarantees optimum illumination of the cutting chamber.

Key features

  • Manual vertical movement
  • Manual horizontal movement, with lateral wheel wrench (optional with locking)
  • Large cutting chamber
  • Opening on left- and righthand side for continuous long materials
  • Large table
  • Sliding door
  • Safety standard with door interlocking system
  • Flange with ceramic protector
  • Easy-Nut
  • Cutting chamber illumination with LED flex light
  • Large range of different clamping tools and systems available
  • Solid aluminium case construction, powder coated
Technical specifications
Cutting wheel
up to Ø 406 mm/16"
Max. cutting capacity
Ø 150 mm
X-axis automatic
345 mm
Y-axis automatic
200 mm
Z-axis manual or automatic (option)
150 mm
Precision Z-axis
0.1 mm
T-slot
12 mm
Speed
variable
Connection power
17 kVA
Drive power (main drive)
7 kW, S1
W x H x D
1100 x 1610 x 930 mm
Weight (depends on equipment)
~ 480 kg

The successful Brillant 265 was fundamentally revised and equipped with new features for increased comfort and performance. The cutting machine presents proven quality and a wide field of application.

The new Brillant 265, designed for cut-off wheels of 406 mm is a floor model with a large travel in X-axis of 345 mm and in Y-axis of 200 mm. The standard configuration includes adjustable rotational speed, the parallel moving wheel guard, as well as the cut detection. The machine can perform all relevant cutting modes (e.g. pulsed cut, diagonal cut) and so meeting the customer’s needs. The innovative Quick-Change System for changing the cut-off wheel makes maintenance work faster and more comfortable. A new high-power LED lamp illuminates the cutting chamber for best light conditions.

The Multi-Position process (MPP) allows cutting at different positions in just one sequence. Setting and approaching of cutting positions is made easy and comfortable with the Teach-In-Function.

Key features

  • Automatic horizontal and vertical movement (X- and Y-axis)
  • 10.1" Touch-Screen user interface with intuitive QATM user software
  • Superior LED illumination of cutting chamber
  • Parallel setting of wheel guard during cutting sequences increases cutting capacity
  • Opening on the right for long parts
  • Automatic touch detection
  • Cutting-force dependent feed control (X- and Y-axis)
  • 200 customized programs storable
Technical specifications
Cutting wheel
up to Ø 508 mm/20"
Max. cutting capacity
Ø 190 mm
Wheel flange size
Ø 32/40 mm
X-axis automatic
420 mm
Y-axis automatic
280 mm
Z-axis automatic (option)
200 mm
Precision Z-axis
0.1 mm
Table with Z-axis WxD
550 x 500 mm, stainless
Table without Z-axis WxD
700 x 500 mm, stainless
T-slot
12 mm
Speed
variable 1000-2800 /1000-2400 rpm
Connection power
30 KVA
Drive power (main drive)
15 kW, S1 operation
W x H x D
1300 x 1820 x 1250 mm
Weight
~ 1000 kg (depends on equipment)

The universal wet cut-off machine BRILLANT 275 meets the highest of demands on space available and possibilities for cutting with its innovative concept for design, construction and operation. Compact program sequences are easy to compile with Touch-Screen display.

The automatic horizontal table (X-axis) and cutting wheel movement (Y-axis) can reach up to 80 mm/sec. through highly dynamic axis drives in rapid-run. The water-cooled 15 kW-main motor is integrated into the swivel arm and parallel setting of the wheel guard during vertical cutting sequences increases the cutting capacity considerably.

The large front and hinged door with safety lock enable access to the machine table with longitudinal and cross T-slots. Recirculating cooling and automatic central lubrication systems are integrated into the robust aluminum construction body of the machine.

Key features

  • Automatic horizontal movement (X-axis) - please note equipment variation
  • Vertical movement (Y-Axis)
  • Automatic cross feed of cutting wheel (Z-axis) - please note equipment variation
  • High dynamic drive up to 80 mm/sec.
  • Multi-position process MPP
  • Increased cutting capacity by parallel setting of wheel guard during vertical cutting
  • Cutting force control
  • Variable pulse-cut feed
  • Variable speed
  • Incl. cutting wheel arbour with wear ring
  • Cutting chamber illumination with LED flex light
  • Manual control of all axis by joystick
  • Touch-screen display with QATM-software control
  • Optical menu navigation for drawing up precise program sequences with position steps and cutting modes
Technical specifications
Cutting wheel
up to Ø 600 mm/24"
Max. cutting capacity
Ø 244 mm
Max. way of cutting wheel into sample
190 mm (cutting wheel Ø 500 mm)
Wheel flange size
Ø 32/40 mm
X-axis automatic
550 mm
Y-axis automatic
360 mm
Z-axis automatic
550 mm
Precision Z-axis
0.1 mm
Table WxD
750 x 600 mm, stainless
T-slot
12 mm
Speed
variable 1000-2400 rpm
Drive power (main drive)
15 kW S1
Connection power
30 kVA
W x H x D
1488 x 1960 x 1477 mm
Weight
~ 1600 kg (depends on equipment)

The industrial wet cut-off machine BRILLANT 285 meets the highest of demands on space available and possibilities for cutting with its innovative concept for design, construction and operation.

A water-cooled 15 kW main motor is integrated into the swing arm and the automatic horizontal table (X-axis) and cutting wheel movement (Y-axis) can reach up to 80 mm/sec. through highly dynamic axis drives in rapid-run.

With a totally new approach with the automatic cross-feed movement (Z-axis) through the swing arm, the cutting chamber is ideally put to use. Parallel setting of the wheel guard during vertical cutting sequences increases the cutting capacity considerably.

The large front and hinged door with safety lock enable access to the machine table with longitudinal and cross T-slots. The side door allows easy and convenient change of the cut-off wheel if Z-axis is set on the hard right position. Recirculating cooling and automatic central lubrication systems are integrated into the robust welded steel construction body of the machine.

Key features

  • Automatic horizontal movement (X-axis) and vertical movement (Y-axis) up to 80 mm/sec through highly dynamic axis drives in rapid run
  • Automatic cross feed of cutting wheel (Z-axis)
  • Multi-position process MPP
  • Increased cutting capacity by parallel setting of wheel guard during vertical cutting
  • Large machine table with T-nuts longwise and crosswise
  • Large sliding and side door for optimal access to cutting chamber; with safety lock during wheel movement
  • Sliding door with large window made of scratchproof safety glass
  • Touch-screen display with QATM-software control
  • Storage of unlimited number of programs with password; update and backup via USB
  • Remote service/support is available via controller (ISDN connection with router on site required)
  • Smart phone optics for easy compilation of compact program sequences with position steps and cutting modes with Drag&Drop (travel-, cut-off-, diagonal-, layer- and segment cut)
Technical specifications
Cutting wheel
up to Ø 800 mm/32"
Max. cutting capacity
Ø 295 mm
Max. sample size (WxHxD)
1100 x 450 x 800 mm
Max. way of cutting wheel into sample
225 mm (cutting wheel Ø 600 mm)
Wheel flange size
Ø 32/40 mm
X-axis automatic
700 mm
Y-axis automatic
450 mm
Z-axis automatic
700 mm
Precision Z-axis
0.1 mm
Table WxD
1150 x 800 mm
T-slot
12 mm
Speed
variable 1000-2000 rpm
Drive power (main drive)
30 kW S1
Connection power
50 KVA
W x H x D
2200 x 2175 x 1840 mm
Weight
~ 3500 kg (depends on equipment)

The industrial wet cut-off machine BRILLANT 2000 meets the highest of demands on space available and possibilities for cutting with its innovative concept for design, construction and operation.

A water-cooled 30 kW main motor is integrated into the swing arm and the automatic horizontal table (X-axis) and cutting wheel movement (Y-axis) can reach up to 100 mm/sec. through highly dynamic axis drives in rapid-run. With a totally new approach with the automatic cross-feed movement (Z-axis) through the swing arm, the cutting chamber is ideally put to use. Parallel setting of the wheel guard during vertical cutting sequences increases the cutting capacity considerably.

The large front and hinged door with safety lock enable access to the machine table with longitudinal and cross T-slots. The side door allows easy and convenient change of the cutting wheel if Z-axis is set on the hard right position. Recirculating cooling and automatic central lubrication systems are integrated into the robust welded steel construction body of the machine.

Key features

  • Automatic horizontal movement (X-axis) and vertical movement (Y-axis) up to 100 mm/sec through highly dynamic axis drives in rapid run
  • Automatic cross feed of cutting wheel (Z-axis)
  • Multi-position process MPP
  • Increased cutting capacity by parallel setting of wheel guard during vertical cutting
  • Large machine table with T-nuts longwise and crosswise
  • Sliding and side door with safety lock
  • Touch-screen display with QATM-software control
  • Storage of unlimited number of programs with password; update and backup via USB
  • Remote service/support is available via controller (ISDN connection with router on site required)
  • Smart phone optics for easy compilation of compact program sequences with position steps and cutting modes with Drag&Drop (travel-, cut-off-, diagonal-, layer- and segment cut)
  • The combination of an arbitrary range of cutting positions enables series cuts of differing cut-sequences
  • Automatic cutting with pulse cut

5-axis cutting Robot Brillant 3D for materialographic sample preparation

QATM

Machines and equipment for the materialographic laboratory.

Whatever you need for quality testing and material analysis, QATM has it all: As a manufacturer of high-quality machines for materialography (metallography) and hardness testing, we offer the most comprehensive solution for your needs. We not only supply a wide range of instruments but also accessories, consumables, complete laboratories and tailor-made special-purpose solutions.

We aim for highest quality

Quality is actually part of the name QATM! Our innovative cut-off machines, mounting presses, grinders, polishers/electrolytic etchers, as well as hardness testers and analysis systems provide maximum reliability and flexibility. The R&D departments for hard- and software work in close cooperation with our customers to ensure continuous optimization of our products. QATM is certified according to EN ISO 9001:2015 to make sure our internal procedures for conception, development, purchasing, sales and service are efficient and in accordance with our high standards.

Customers all over the world appreciate QATM’s extensive sales and service network as well as the direct communication with our experts. The comprehensive expertise and creativity of our qualified staff are the basis for the consistent high quality of our solutions.

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