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The GERBERcutter® Z1 is equipped with GERBERconnect™ remote diagnostics to ensure it’s always in top working order.

GERBERcutter® Z1 is the next generation computer-controlled, automated cutting system and the optimal solution for single-and low-ply cutting of a wide range of challenging composite materials, fabric and technical textiles.

 

Technical Specifications

Cutting Speed (maximum for all models) 1.5 m / second
1.8 m Wide with Standard Cut Window 15 m / second²
1.8 m Wide with Long Cut Window 15 m / second²
2.54 m Wide with Long Cut Window 10 m / second²
3.4 m Wide with Long Cut Window 7.5 m / second²
Table Height 0.80 - 0.96 m
1.8 m Wide with Standard Cut Window 1.81 x 1.82 m
1.8 m Wide with Long Cut Window 1.81 x 3.04 m
2.54 m Wide with Long Cut Window 2.54 x 3.04 m
3.4 m Wide with Long Cut Window 3.4 x 3.04 m

Key Features

  • When you determine the optimum settings for your specific materials, save them to re-use time after time.
  • Define cutting parameters such as tool pressure, vacuum levels and cutting speed on the cutter’s portable workstation and easily adjust them using the touch screen directly at the cutter.
  • With electronic pressure regulation, users are able to monitor and electronically regulate the pressure of the knife to optimize the accuracy of cut parts.

Inkjet-Printed Part Identification Systems

  • Enable accurate identification of cut parts and composite plies by printing alphanumeric text and barcodes on a variety of materials.
  • Eliminate workflow bottlenecks caused by traditional pen-plotted part annotation and maximize the productivity of your GERBERcutter Z1.

ContourVision™ Scan-To-Cut System

  • Enables manufacturers to cut directly from custom printed textile rolls by scanning and automatically generating cut files.

Part Identification and Re-Cutting Station

  • Enables the operator to identify cut parts quickly, streamlining the kitting and bundling process.
  • Users can also select parts that require re-cutting, automatically re-nest them and quickly re-cut them.

AutoMatch Pattern Matching System

  • Automatically aligns patterns across cut parts on striped, plaid, and 5-star fabrics.
  • Uses state-of-the-art vision technology and advanced algorithms to make adjustments to bows, skews, and repeat variations automatically, radically improving throughput up to 75%.

 

  • Analyze system throughput, material yield, processing times, individual job statistics and more.
  • Find opportunities to make cutter operators more efficient and to optimize your cutting process.
  • Job queue enables simultaneous loading of all jobs to be cut during an entire shift or day’s work.
  • Wizards automate repetitive processes and accelerate preparation of the cut job.
  • Equipped with an intelligent variable vacuum regulator.
  • Input optimum vacuum levels to cut and convey your materials. The system regulates vacuum levels, minimizing vacuum when the cutter is idle to conserve electricity.
  • Choose to cut materials either in sections or continuously to maximize your workflow and your productivity.
  • Available in 3 sizes, 1.8, 2.54 and 3.4 meters, to excel in producing a wide range of high-quality output.
  • The cutting head accommodates three tools at one time (wheel cutter, drag blade, notch and punch tools) to minimize tool changes and a pen for annotation. Quickly set the cutting origin using the system’s laser pointer.
GERBERFor nearly half a century, Gerber Technology has been helping companies around the world develop, manufacture and take their products to market smarter, faster and more efficiently. Today, the company provides integrated software and hardware solutions to more than 78,000 customers in the aerospace, construction, furniture, fashion & apparel, transportation, technical textiles, packaging, wind energy and sign & graphics industries, including over 100 Fortune 500 companies in 130 countries. Drawing on a rich history of innovation, Gerber Technology’s leading-edge systems help customers reach their optimum by maximizing productivity and minimizing errors and waste. Based in Connecticut, USA, Gerber Technology is owned by American Industrial Partners, a New York-based, global private equity firm with more than $3 billion in assets under management.
[GERBER, Cutter, Cutting, Textile, GERBER Cutter, Z1, GERBER Z1, Z1 Cutter, Fabric, GERBER Cutter Z1, Single ply cutting, Low ply cutting]