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Ideal machine for customers looking for the best cleaning results without the need for automation or very high throughput. Best solution for medium to low quantity of complex products that need to be cleaned perfectly.

Application: High Density SMD Assemblies

Capacity: Low to Medium Volume

Contamination Solubility: Easy to Hard

Handling

Handling with the parts to clean is simple and safe.

SuperSWASH III Reloading Stand

PCBAs are reloaded on the dedicated reloading stand. Operators reloads frames directly into machine chamber. This minimizes downtime to zero and provides comfortable time for reload.

Key Features

  • Ultimate cleaning performance
  • Easy operation
  • Zero drain concept
  • Linear direct spray for equal washing
  • Hot air knife direct dry
  • Illuminated glass door chamber for visual process control
  • Quick changover to Twingo - double capacity configuration
  • Wide range of standard and customized PCBA fixtures

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Technical Specification

SuperSWASH I SuperSWASH II
Weight (without liquid) 520 kg 590 kg
Power input (according to the configuration) 15-20 kVA 16-23 kVA
Washing Pressure on the nozzles max/min 3/2,5 bar 3/2,5 bar
Open Rinse (mech. filtration)- pressure on the nozzles 3/2,5 bar 3/2,5 bar
Closed Rinse (mech. + DI water filters) - pressure on the nozzles 3/2,5 bar 3/2,5 bar
Machine noise level La (eqv) < 70 dB La (eqv) < 70 dB
Washing decanter volume max/min 61/40 liter 57/38 liter
Working area (left - right limit) 0-850 mm 0-850 mm
Machine dimension W X LX H 1700×1300×2000 mm 1700×1500×2000 mm

For further details, please refer to enclosed brochure.

Features

Cleaning Technology

Cleaning quality requires perfect filtration and minimal cross contamination.  Every PBT cleaning machine uses separated closed loop with dedicated pump and filtration system for each individual process step.

Wash

Machine washes parts by rotating spray system with the water based cleaning agent in a fully closed loop through complete mechanical filtration.

First Rinse

Machine performs first rinse down to required conductivity level using 16L carbon and mixbed filters.

Second Rinse

Machine performs second rinse with high purity deionized water down to the required conductivity. It reclaims water continuously through 25L carbon and mixbed filters.

Dry

Machine dries parts by convection hot air oven system.

Capacity

SuperSWASH can be asily adjusted for cleaning any size and shape of parts due to quick exchangeable system of clamping and nozzles.

Single Set

Single Set

For small volume cleaning of any-size PCBAs or mechanical parts in baskets.

Twingo Set

For precise cleaning of large PCBAs. Excells in removing very hard residues from low standoff components.

Process Control

Cleaning process is sensitive to many variables.

Linear Spray

Linear motion provides the same reproducable cleaning results for every position of the part to clean in the chamber. Special spray nozzles selected for the best pressure-flow performance ratio.

Linear Air Knife

Air Knife removes droplets and transfers heat directly to the parts, which significantly accelerates drying. In many applications can be used as efiicient chemical isolation between wash and rinse.

Adaptive Rinse Control

The rinse water conductivity is monitored by PBT Works conductivity sensor. Machine automatically adjust rinse time according to water quality values.

SuperSWASH

High Performance Cleaning

Perfect result of PCBA cleaning requires short but powerful spray technology and rapid but thorough drying.

SuperSWASH Close-Up View

Liquid Pressure Monitoring

The pressure on the spray nozzles is continuously monitored by the control system. Values out of range typically indicates mechanical filter to be exchanged, or nozzles to be reviewed.

Wash Concentration Control

Water based cleaning agents are mixtures of organic concentrate and deionized water. Optimal chemistry and its concentration is selected by PBT Glass test and confirmed by real PCBA sample test. Then, PBT machines have several options to automatically monitor or/and control concentration of the washing liquid concentration in a real time.

Zestron EYE

Zestron EYE

Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.

Kyzen ANALYST

Kyzen ANALYST

Online real-time concentration measurement system enables precise measurement of the concentration of Zestron cleaning agents in washing loop irrespective of flux loading. The measuring system is fully integrated into the control software.

Integrated Adaptive Dosing

Integrated Adaptive Dosing

Total solution for wash loop. Complete concentration and level control of the wash bath. Utilizes ZESTRON® EYE or KYZEN ANALYSTmeasuring system and PBT dosing-mixing unit.

Programming and Data Capture

Perfect cleaning result requires detailed programing, quick visual and parametric evaluation of the entire process.

Intuitive Programming

Intuitive Programming

HMI is PC controlled for easy programming and display of all process parameters. Each process step may have up to five sub steps for more precise setting on challenging cleaning tasks.

Illuminated Chamber

Illuminated Chamber

Programming, monitoring and optimizing the cleaning process are easy due to big glass door and illuminated chamber.

Process Parameters Traceability

Traceability file contains all set to real process parameters and messages. Handheld 2D/barcode reader can be used for product assignment to the Traceability file and for automatic cleaning program selection.

Clamping

Usable Space

Usable Space

Maximal usable space for cleaned parts including specifically selected clamping.

PCBA Basket Twingo

Various sizes of precise welded baskets. Basic positioning solution for any part to clean.

PCBA Slide-In Slots

Special plastice slide-in slots for quick reloding. Perfect for high volume cleaning of the same sized PCBAs.

PCBA Horizontal Bars with Springs

Special springs for clamping PCBAs with perfectly balanced grip force.

SuperSWASH Close-Up View

Twingo Clamping

Requires usage of the basic frame—most efficient positioning for PCBA cleaning.

PBT Works SuperSWASH

  • Semiconductor, Solar & Electronics
PBT WorksPBT Works s.r.o. is a new name with old history. PBT Works have manufactured our first cleaning machines and simple table top printers already in 1992 as a subsidiary of Swiss commercial company PBT AG Zollikon – our company PBT Rožnov p.R., s.r.o. Today, PBT Works ranks among the world’s most known manufacturers of cleaning technology for electronic assemblies and tooling. PBT Works have our strong design and development team. This is why we keep up with necessary process innovations in microelectronic assembly. Our second program, design and production of off-line paste printers for SMT application is always active and with more than 2000 installations worldwide we belong amongst the well accepted manufacturers of this technology.
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