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ALZMETALL- CNC Machining Center - GS 600 series

Highlights

  • ALZMETALL-Gantry-Concept (AGK)
  • Grey Cast Iron and Spheroidal Graphite Cast Iron
  • Monobloc Travel-System-Carriage with incorporated Box-in-Box-System
  • 4-fold Linear Guidance for Travel-System-Carriage and Z-Axis with integrated Motor-Spindle
  • 3-fold Torque-Drives for Swivel-Axis (A-Axis) and Rotary-Axis (C-Axis) at GS 600/5-T und GS 600/5-FDT
  • Hybrid-Machining-Applications such as: Drilling/Milling/ Turning and Grinding at one Clamping-Set-Up
  • Up to 750 kg workpiece weight including Clamping-Set-Up-Device at GS 600E/3 (Static Table)
  • Up to 500 kg workpiece weight including Clamping-Set-Up-Device at 5-Axis Machines

Focus on operators needs

  • Access to Machine-Table ergonomically configured at working height
  • Workpiece loading by front, side and from top access. Crane loading possible
  • Mist extraction directly at Machine-Table
  • Steeply sloping chip tunnel straight below Machine-Table
  • Working-Space flushing with coolant (option)
  • Automatic Access-Door feature open/close (option)
  • Access to all maintenance units at working height

Technical specifications

Type GS 600 GS 800 GS 1000 GS 1200 GS 1400
Gantry design yes yes yes yes yes
Number of axis 3/5 3/5 3/5 3/5 3/5
Travel range
X (mm) 460 650 800 1000 1200
Y (mm) 600 650 800 1200 1300
Z (mm) 400 550 600 800 800
Main spindle RPM max. 42.000 42.000 24.000 24.000 24.000
**RPM in C-axis max. 1.200 1.100 900 560 560
Positional tolerance TP (mm) 0,007 [0,005] 0,007 [0,005] 0,007 [0,005] 0,007 [0,005] 0,007 [0,005]

with torque motor
also for vertical turning tasks, with torque motors

Available models

Working range
Travel X/Y/Z-axis
650 / 650 / 550 mm
Distance spindle-table min./max.
100 / 650 mm
Static table
Clamping surface (w x d)
900 x 800 mm
7 T-slots (DIN 650) along X-axis
14 H12 x 100 mm
1 Centered pilot T-slot
14 H7
Maximum table load
1800 kg
Drive System
Digital AC servo motors
Maximum rapid travel X/Y/Z at TCP
60 [100] m/min
Maximum feed force X/Y/Z (40% Power-On-Duration)
5,5 - 9,5 - 5,5 kN
Main spindle motor
High frequency motor spindle
Tool clamping: ISO-Taper
HSK-A63, DIN 69 893
Maximum drive power (25% Power-On-Duration)
16 [26] [44] [17] kW
RPM range : variable
10.000 [18.000] [30.000]
[42.000] Rpm
[42.000] Rpm
Maximum torque (25% Power-On-Duration)
102 [82] [40] [11] Nm
Tool magazine
Tool positions with 1 chain [rack type]
33 [63] [75] [224]
Max. tool diameter when fully loaded
95 mm
Maximum tool diameter (neighbour positions unloaded)
130 mm
Maximum tool length
300 [350] mm
Maximum tool weight
10 kg
Tool change time approx.
2 s
Chip-to-chip time approx.
6 s
Incremental linear encoders X-Y-Z
direct absolut
Positional tolerance Tp acc. to VDI/DGQ3441
Positional tolerance Tp acc. to VDI/DGQ3441
(DIN ISO 230-2)
<=0,007 (<=0,005 mm)
Machine weight approx.
12.000 kg
CNC control
iTNC530 Heidenhain [TNC640 Heidenhain] [840D sl Siemens]

[] Option

Working range
Travel X/Y/Z-axis
460/600/400 mm
Distance spindle-table min./max.
150/550 mm
4th and 5th NC-axis (integrated)
Clamping surface (round table)
ø 320 [400 x 400] mm
4 T-slots (DIN 650)
4 x 14 H12
Radial T-slots [parallel]
4 x 90° [5 x parallel]
Maximum table load
500 kg
C-Axis Rotary-Diameter at A-Axis Center
Ø 640 mm
A-Axis Swivel Diameter (Swing) at X-Axis Center
Ø 800 mm
Table surface below A-Axis
100 mm
Swivel range of the A-axis
± 140°
Rotation range of the A-axis
360°
RPM max Rotary-Table
50 U/min
Drive system
Digital AC servo motors
Maximum rapid travel X/Y/Z at TCP
30 [60] m/min
Maximum feed force X/Y/Z (40% Power-On-Duration)
4 - 5 - 5 kN
Main spindle motor
High frequency motor spindle
Tool clamping: ISO-Taper
HSK-A63, DIN 69 893
Maximum drive power (25% Power-On-Duration)
26 [16] [44] [17] kW
RPM range : variable.
18.000 [10.000] [30.000] [42.000]
[42.000] rpm
[42.000] rpm
Maximum torque (25% Power-On-Duration)
82 [102] [40] [11] Nm
Tool magazine
Tool positions Disc [Twin-Disc][Rack-Type]
40 Disc, [76 Twin-Disc] [224 Rack-Type]
Max. tool diameter when fully loaded
80 mm
Maximum tool diameter (neighbour positions unloaded)
130 mm
Maximum tool length
300 [150 at upper Disc] mm
Maximum tool weigth
4 kg [10 kg at Rack Type]
Tool change time approx.
2 s
Chip-to-chip time approx.
4,5 s
Measuring Equipment X-Y-Z
Absolute encoders at the servo-motors [direct linear-path measuring system]
Incremental linear encoders X-Y-Z
direct
Positional tolerance Tp acc. to VDI/DGQ3441 (DIN ISO 230-2)
<=0,007 mm
Incremental linear transducers 4th/5th axis
direct
Machine weight approx.
6.800 kg
CNC control
Heidenhain iTNC 530 [Heidenhain TNC 640] [Siemens 840 D sl]

[] Option

Working range
Travel X/Y/Z-axis
460/600/400 mm
Distance spindle-table min./max.
150/550 mm
4th and 5th NC-axis (integrated)
Clamping surface (round table)
ø 320 [400 x 400] mm
4 T-slots (DIN 650)
4 x 14 H12
Radial T-slots [parallel]
4 x 90° [5 x parallel]
Maximum table load
500 kg
C-Axis Rotary-Diameter at A-Axis Center
Ø 640 mm
A-Axis Swivel Diameter (Swing) at X-Axis Center
Ø 800 mm
Table surface below A-Axis
100 mm
Swivel range of the A-axis
± 140°
Rotation range of the A-axis
360°
RPM max Rotary-Table
100 U/min
Drive system
Digital AC servo motors
Maximum rapid travel X/Y/Z at TCP
30 [60] m/min
Maximum feed force X/Y/Z (40% Power-On-Duration)
4 - 5 - 5 kN
Main spindle motor
High frequency motor spindle
Tool clamping: ISO-Taper
HSK-A63, DIN 69 893
Maximum drive power (25% Power-On-Duration)
26 [16] [44] [17] kW
RPM range : variable.
18.000 [10.000] [30.000] [42.000]
[42.000] rpm
[42.000] rpm
Maximum torque (25% Power-On-Duration)
82 [102] [40] [11] Nm
Tool magazine
Tool positions Disc [Twin-Disc][Rack-Type]
40 Disc, [76 Twin-Disc] [224 Rack-Type]
Max. tool diameter when fully loaded
80 mm
Maximum tool diameter (neighbour positions unloaded)
130 mm
Maximum tool length
300 [150 at upper Disc] mm
Maximum tool weigth
4 kg [10 kg at Rack Type]
Tool change time approx.
2 s
Chip-to-chip time approx.
4,5 s
Measuring Equipment X-Y-Z
direct linear-path measuring system
Incremental linear encoders X-Y-Z
direct
Positional tolerance Tp acc. to VDI/DGQ3441 (DIN ISO 230-2)
<=0,007 mm
Incremental linear transducers 4th/5th axis
direct
Machine weight approx.
6.800 kg
CNC control
Heidenhain iTNC 530 [Heidenhain TNC 640] [Siemens 840 D sl]

[] Option

Working range
Travel X/Y/Z-axis
460 / 600 / 400 mm
Distance spindle-table min./max.
150 / 550 mm
4th and 5th NC-axis (integrated)
Clamping surface (round table)
ø 320 [400 x 400] mm
4 T-slots (DIN 650)
4 x 14 H12
Radial T-slots [parallel]
4 x 90° [5 x parallel]
Maximum table load
500 kg
C-Axis Rotary-Diameter at A-Axis Center
Ø 640 mm
A-Axis Swivel Diameter (Swing) at X-Axis Center
Ø 800 mm
Table surface below A-Axis
100 mm
Swivel range of the A-axis
± 140°
Rotation range of the A-axis
360°
RPM max Rotary-Table
1.200 U/min
Drive system
Digital AC servo motors
Maximum rapid travel X/Y/Z at TCP
60 m/min
Maximum feed force X/Y/Z (40% Power-On-Duration)
4 - 5 - 5 kN
Main spindle motor
High frequency motor spindle
Tool clamping: ISO-Taper
HSK-T63, DIN 69 893
Maximum drive power (25% Power-On-Duration)
13 kW
RPM range : variable.
10.000 rpm
Maximum torque (25% Power-On-Duration)
80 Nm
Tool magazine
Tool positions Disc [Twin-Disc][Rack-Type]
40 Disc, [76 Twin-Disc] [224 Rack-Type]
Max. tool diameter when fully loaded
80 mm
Maximum tool diameter (neighbour positions unloaded)
130 mm
Maximum tool length
300 [150 at upper Disc] mm
Maximum tool weigth
4 kg [10 kg at Rack Type]
Tool change time approx.
2 s
Chip-to-chip time approx.
4,5 s
Measuring Equipment X-Y-Z
direct linear-path measuring system
Incremental linear encoders X-Y-Z
direct
Positional tolerance Tp acc. to VDI/DGQ3441 (DIN ISO 230-2)
<=0,007 mm
Incremental linear transducers 4th/5th axis
direct
Machine weight approx.
6.800 kg
CNC control
Siemens 840 D sl [Heidenhain iTNC 530] [Heidenhain TNC 640]

[] Option

Key features

Streamlined Force-Circuit between workpiece and Cutting-Tool in addition to geometrical and symmetrical configuration of the Carriage-Travel-System.

Performing

  • Thermal consistency at Tool Center Point (TCP) at X-Y- level without additional Axis compensation
  • Significant reduction of Cutting-Tool costs

Optimum

  • Contour consistency at highest path velocity
  • Lifetime of Motor-Spindle

Guaranteed

  • High-grade Parallel-Path-Precision through two Servo-Drives at each X- and Y-Axis
  • Considerably reduced Total Cost of Ownership (TCO) over lifetime period of Machining Center
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AlzmetallALZMETALL with its location Altenmarkt/Alz, close to Munich in Germany and its two affiliated companies Gottschalk & Michaelis GmbH and Donau Werkzeugmaschinen Fabrik GmbH, is a leading mid-size enterprise counting on 400 long-serving employees as its core competence. The ownership holding structure is assigned to a trust-owned family foundation. ALZMETALL is a sought-after employer and has proven many times to set internationally recognized standards as patent holder. In 2015, ALZMETALL celebrates its 70th anniversary. This success is based on collaboration, competence and fruitful relationships with customers and suppliers. The obligation to this tradition is equally the commitment for the future.
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