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Schleuniger - WireCam
Quality assurance options for your CrimpCenter to meet the most demanding quality standards.Integrated quality assurance systems help prevent errors and detect faulty materials before they impact your business. You can further extend the standard quality assurance functions of your CrimpCenter with Integrated quality assurance systems help prevent errors and detect faulty materials before they impact your business. You can further extend the standard quality assurance functions of your CrimpCenter with additional equipment to meet the most demanding quality standards.
WireCam is a highly innovative quality assurance option for Schleuniger CrimpCenters. The system monitors the stripping results and certain properties of positioned seals. A camera takes a picture of the processed wire end while the wire is in motion, or "on-the-fly." Based on a two-dimensional top view picture, the software inspects each single wire end and compares it with the reference in real time.
SmartDetect is a highly innovative quality monitoring option for Schleuniger CrimpCenters. The sensor-controlled system monitors the complete stripping process in real time and detects any contact between the stripping blade and the conductor. This allows for improved production quality without sacrificing performance.
SmartDetect is a highly innovative quality monitoring option. The sensor-controlled system monitors the complete stripping process and detects any contact between the stripping blade and the conductor. The function can be activated during incising and pull-off for quality assurance purposes.
In the configuration, the user can specify how the machine should behave when detecting a conductor contact. The conductor can either be automatically cut in pieces or the operator can determine if the wire can still be used. Touching the conductor through the blades will cause an error message to show up on the display, additionally supported by a beep (if enabled in the configuration).
Performance
The performance loss when the SmartDetect function is switched on is very low and does not exceed 100 ms.
Compatibility with available options and blades
SmartDetect can be used with all available options so far (small clamping jaws, air jet kit, air jet & suction kit) and all available UniStrip 2300 blades.
Installing SmartDetect
The SmartDetect option can either be installed directly when ordering the machine or retrofitted by Schleuniger AG in Thun or by trained representatives at a later date. Please note that SmartDetect can only be retrofitted as of serial number 9800.
Schleuniger is a global technology group headquartered in Thun (CH) and a leading supplier to the wire processing and testing industry. All wire processing and automation competencies are bundled under the brand name Schleuniger Group in four centers of competence in Europe and one operations hub in Asia.
The Schleuniger Group’s wire testing competencies are covered by adaptronic Prüftechnik GmbH headquartered in Wertheim (DE). With its wholly-owned but independently managed company, DiIT AG, headquartered in Krailling near Munich (DE), the Schleuniger Group is also a leading player in the area of digitalization and industrial Internet of Things (IoT).
