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Gecam - Sheet Metal Treatment - Levelling Machine

For 25 years GECAM has been developing and manufacturing machines for grinding, satin finishing, deburring and finishing of sheet metal. Pursuing as the founding value of its production the attention to the quality of the 100% Italian material, over the years it has been able to become a reference production reality for the sector.

The highly qualified staff allows a constant development of the production for the primary objective of satisfying the customer’s needs. The high quality guaranteed by an entirely local production and an efficient and punctual service allows GECAM to establish itself on the world market boasting 75% of total export sales compared to 25% on the national territory.

Levelling machine (Straightening machine)

Full range of flattening and straightening machines, the best solution to avoid any problems in the manufactu­ring process of the coil: cutting, profiling, molding and shearing. The sheets outputs from rolling lines often have defects due to lack of planarity. They cause difficulties for subsequent processing and affect the processes downstream, causing costly delays in production.

The levelling machines remove any possible sheets curvature or waviness, reducing costs and problems to the customers. These machines are multi-cylindrical and submit the materials to “alternate plastic deformations”. The diameter and the distance between centers of the rollers are essentials for the perfect results of levelling in function of the thickness and type of material to be processed.

The lower rollers are motorized with transmission systems appropriately designed for this kind of process. The upper rollers press down the sheets.

How does it work?

Leveling (Straightening) machine remove any kind of curvature and undulations of the sheet metal. The levelling are machines that create a plastic deformation process alternating through motorized rollers. Usually are recommended more rollers in case of small thickness and less for thicker sheets metal.

Each machine has a suitable configuration for thickness and type of material to be processed. All the rollers are made of hardened steel, in order to obtain the maximum duration with any kind of sheet metal. The upper rollers are independent each other in order to allow to work with different pressures depending on the deformation of the sheet.

In order to obtain a complete planarity, must be a perfect combine between number of rollers, the distance between their centers and their diameter.

Thanks to the innovative electronic control system the levelling you can digit diffe­rent parameters or start new working cycle by invoking a stored setting.

After you set thickness, width and materials the system calculates the working para­meters on the basis of the desired result.

The range of machines guarantee working width from 1000 to 3000 mm and thickness from 0,5 to 60 mm.

Technical specifications

Model Working width Capacity yeld point 260 N/mm Capacity yeld point 360 N/mm Leveling rollers Press roller HP
Level 1006 1050 6 5 150 140 5.5
Level 1010 1050 10 8 190 180 7.5
Level 1016 1050 16 13 230 230 10
Level 1020 1050 20 18 260 260 15
Level 1025 1050 25 22 320 310 20
Level 1506 1550 6 5 160 160 5.5

 ↓ Download product brochure for complete technical data ↓ 

Key features

Remove any kind of curvature and undulations of the sheet metal

Full range of flattening and straightening machines

  • Aerospace
  • Automotive
  • Construction
  • Die & Mould
  • Machinery & Manufacturing
Gecam

GECAM has developed and manufactured machines for grinding, polishing, deburring and finishing of sheet metal. GECAM's innovative machines can work on objects with various shapes, sizes and materials, from stainless steel to iron and copper. GECAM's machines can be applied to a wide variety of industrial fields.

With DKSH's well established market access and coverage of the Aerospace, Automotive, Die and Mold, Education and Academics, Semiconductor and Electronics industries in Malaysia, we will assist in the sales of GECAM machines, while simultaneously developing our global presence in these sectors.

[Leveling machine, beveling machine, Straightening, sheet metal processing, sheet metal finishing]